HEG Ltd banner
H

HEG Ltd
NSE:HEG

Watchlist Manager
HEG Ltd
NSE:HEG
Watchlist
Price: 598 INR -9.17% Market Closed
Market Cap: ₹115.4B

Q4-2025 Earnings Call

AI Summary
Earnings Call on May 26, 2025

Revenue Decline: HEG reported FY '25 revenue of INR 2,153 crores, down from INR 2,395 crores last year, reflecting ongoing demand and pricing challenges.

Profit Drop: Net profit after tax fell sharply to INR 101 crores for FY '25 from INR 232 crores in the previous year, impacted by mark-to-market losses on GrafTech investment.

Margins Improve: Quarterly EBITDA margin improved sequentially, reaching 27% in Q4, with a full-year average of 21%.

Industry Supply Cuts: Major capacity closures in Western graphite electrode industry totaling around 120,000 tonnes (about 18% of global capacity) are expected to tighten supply and support future prices.

Capacity Expansion: HEG increased its plant capacity to 100,000 tonnes and operated at high utilization (about 80%), gaining market share as peers cut back.

Anode Plant Update: The new graphite anode facility is targeted for commissioning in April 2027, with total CapEx of INR 1,850 crores planned, to be funded through a mix of debt and equity.

US Tariff Impact: A new 10% US import tariff is expected to have limited impact on HEG due to its diversified sales footprint.

Optimistic Outlook: Management is bullish on medium- to long-term prospects as supply cuts and new electric arc furnace steel capacity are expected to drive demand and stabilize pricing.

Global Steel and Electrode Market

Global crude steel production slightly declined in Q1 FY '25, with major markets like the US, Germany, and Japan seeing continued weakness. China’s steel output and exports grew, affecting global pricing. India was an exception, showing strong steel production growth. The graphite electrode market remains under pricing pressure due to these dynamics, but recent and planned electric arc furnace (EAF) additions globally are expected to drive demand for electrodes in coming years.

Industry Capacity Rationalization

There have been significant closures and downsizing among Western graphite electrode producers, with about 120,000 tonnes of capacity removed in the past year—an 18% reduction from two years ago. Major players like Resonac, Tokai Carbon, and GrafTech have shut plants in the US, Europe, and Asia. HEG believes this supply reduction should help stabilize the industry, improve pricing power, and pave the way for better margins over the medium term.

HEG Operational Performance

Despite challenging market conditions, HEG maintained high capacity utilization at around 80% after expanding its plant to 100,000 tonnes, positioning itself as a low-cost producer. Quarterly EBITDA margins improved during the year, peaking at 27% in Q4. Export sales remain a core focus, constituting about two-thirds of total sales.

Financial Results and Mark-to-Market Losses

HEG's revenue and net profit declined significantly due to weak pricing and a large mark-to-market (MTM) loss on its GrafTech International investment. The company took an MTM hit of INR 160 crores in Q4 and INR 80 crores for the full year, impacting reported profits. Excluding these losses, operational profitability was stronger.

Graphite Anode Project and CapEx

HEG’s new graphite anode plant for battery applications is scheduled to commission in April 2027. So far, over INR 100 crores has been spent; total CapEx is expected to be INR 1,850 crores, with major commitments planned for FY '26. Funding will come from a mix of debt and equity. The plant is expected to leverage India's China Plus One advantage for global customers seeking non-China supply.

US Tariffs and Trade Dynamics

A new 10% US import duty on graphite electrodes is in effect from July, but HEG expects limited overall impact thanks to its diversified geographic sales. Management noted increased interest in Indian and non-China supply sources for both electrodes and anodes due to trade uncertainties and the China Plus One strategy among global customers.

Guidance and Outlook

Management remains optimistic about the medium- to long-term outlook, citing supply cuts and new EAF capacity as key demand drivers. They expect margin and pricing improvement once supply reductions fully materialize, though this may take a couple of quarters. HEG plans to maintain or slightly increase its high capacity utilization in FY '26.

Revenue
INR 2,153 crores
Change: Down from INR 2,395 crores last year.
Quarterly Revenue (Q4)
INR 537 crores
Change: Down from INR 547 crores in Q4 last year.
EBITDA
INR 388 crores
Change: Down from INR 526 crores last year.
EBITDA Margin (Q1)
16%
No Additional Information
EBITDA Margin (Q3)
21%
No Additional Information
EBITDA Margin (Q4)
27%
No Additional Information
EBITDA Margin (Full Year)
21%
No Additional Information
Net Profit After Tax (Standalone)
INR 101 crores
Change: Down from INR 232 crores last year.
Net Profit After Tax (Consolidated)
INR 115 crores
Change: Down from INR 312 crores last year.
Capacity Utilization
80%
Guidance: Expected to be maintained or increase slightly in current year.
Plant Capacity
100,000 tonnes
Change: Up from 80,000 tonnes last year.
Treasury Size
INR 875 crores
No Additional Information
Final Dividend
INR 1.80 per share (90% of face value INR 2)
No Additional Information
Mark-to-Market Loss (GrafTech Investment, Q4)
INR 160 crores
No Additional Information
Mark-to-Market Loss (GrafTech Investment, Full Year)
INR 80 crores
No Additional Information
GrafTech Shareholding
2.57 crore shares (9.98% equity)
No Additional Information
GrafTech Share Price (March 31, 2025)
$0.87 per share
No Additional Information
Anode Plant Commissioning
April 2027
No Additional Information
Anode Plant CapEx Spent (so far)
Over INR 100 crores
No Additional Information
Anode Plant Total CapEx
INR 1,850 crores
Guidance: Majority of commitment within FY '26.
Revenue
INR 2,153 crores
Change: Down from INR 2,395 crores last year.
Quarterly Revenue (Q4)
INR 537 crores
Change: Down from INR 547 crores in Q4 last year.
EBITDA
INR 388 crores
Change: Down from INR 526 crores last year.
EBITDA Margin (Q1)
16%
No Additional Information
EBITDA Margin (Q3)
21%
No Additional Information
EBITDA Margin (Q4)
27%
No Additional Information
EBITDA Margin (Full Year)
21%
No Additional Information
Net Profit After Tax (Standalone)
INR 101 crores
Change: Down from INR 232 crores last year.
Net Profit After Tax (Consolidated)
INR 115 crores
Change: Down from INR 312 crores last year.
Capacity Utilization
80%
Guidance: Expected to be maintained or increase slightly in current year.
Plant Capacity
100,000 tonnes
Change: Up from 80,000 tonnes last year.
Treasury Size
INR 875 crores
No Additional Information
Final Dividend
INR 1.80 per share (90% of face value INR 2)
No Additional Information
Mark-to-Market Loss (GrafTech Investment, Q4)
INR 160 crores
No Additional Information
Mark-to-Market Loss (GrafTech Investment, Full Year)
INR 80 crores
No Additional Information
GrafTech Shareholding
2.57 crore shares (9.98% equity)
No Additional Information
GrafTech Share Price (March 31, 2025)
$0.87 per share
No Additional Information
Anode Plant Commissioning
April 2027
No Additional Information
Anode Plant CapEx Spent (so far)
Over INR 100 crores
No Additional Information
Anode Plant Total CapEx
INR 1,850 crores
Guidance: Majority of commitment within FY '26.

Earnings Call Transcript

Transcript
from 0
Operator

Good day, ladies and gentlemen. Welcome to the HEG Limited Q4 FY '25 and Full Year FY '25 Results Conference Call organized by SKP Securities Limited. [Operator Instructions] Please note that this conference is being recorded.



I now hand the conference over to Mr. Navin Agarwal, Head, Institutional Equities at SKP Securities Limited. Thank you, and over to you, sir.

N
Navin Agarwal
analyst

Good afternoon, ladies and gentlemen. I'm pleased to welcome you on behalf of HEG Limited and SKP Securities to this financial results conference call with the leadership team at HEG Limited. We have with us Mr. Ravi Jhunjhunwala, Chairman, Managing Director and CEO; and Mr. Riju Jhunjhunwala, Vice Chairman; along with their colleagues, Mr. Manish Gulati, Executive Director; Mr. Om Prakash Ajmera, Group CFO; Mr. Ravi Tripathi, CFO; and Mr. Ankur Khaitan, MD and CEO of TACC Limited, a subsidiary of HEG Limited. We will have the opening remarks from Mr. Jhunjhunwala, followed by a Q&A session.



Thank you, and over to you, Raviji.

R
Ravi Jhunjhunwala
executive

Thanks. Friends, good afternoon, and welcome to our financial results conference call for the fourth quarter and full year '24-'25. As per the World Steel Association, global crude steel production in Q1 2025 declined slightly by 0.3% to 468 million tonnes compared to 470 million tonnes in Q1 of 2024. Similarly, steel production, excluding China, also came down by 1.5% to 209 million tonnes in Q1, indicating continued weakness across major steel producing regions due to weak demand and pricing challenges.



Chinese production, however, rose by 0.8% to 259 million tonnes, enabling stronger export volumes and impacting global pricing. India was one of the exceptions and continued its upward momentum with a 6.8% year-on-year increase in steel output to 40 million tonnes in Q1, driven by infrastructure investments and other demand. In contrast, large steel producing countries like U.S., Germany, Japan, South Korea, Turkey, all witnessed notable declines, ranging between 0.6% in U.S. to as high as 12.6% in Germany, reflecting regional economic slowdowns leading to weaker demand.



Chinese steel exports once again surged, intensifying global competition and further pressurizing the international prices. Consequently, it also impacted demand of our products, keeping prices under pressure. The recent imposition of 10% import duties in the U.S., if not withdrawn, will have some impact on our business. However, given HEG's very well-diversified sales footprint across all major global markets, the overall impact is expected to be limited.



Our EBITDA quarter-on-quarter has been going up. It was 16% in Q1, which went up to 21% in Q3. And in last quarter Q4, it was as high as 27%, with the full year average being 21%. Excluding mark-to-market loss on investments in the shares of GrafTech International, operationally, last quarter was our best quarter. HEG continues to be amongst the lowest cost producer of electrodes in the world, more so with our last expansion, which brought our capacity to 100,000 tonnes. This should be seen against the backdrop where we have recently seen most of our Western competitors not only completely shutting down some of their plants, but also downsizing some of their plants in Malaysia, China, U.S., Spain, France, Mexico and Japan.



If we look at these closures and reduction of capacities, which have all been announced in the last 12 months or so over the past -- we have seen 4 plant closures, 4 full plant closures, and additional downsizing of 4 other plants, leading to a combined capacity reduction of 120,000 tonnes, which is equivalent to about 16% of global total capacity, excluding China and Russia. These are very significant and meaningful reductions in recent years in our business, which points to tightening of supply and possible implications on future pricing dynamics. This should help the industry to regain some pricing power in the medium term.



All these reductions have happened at a time when we at HEG have increased our capacity from 80,000 tonnes to 100,000 tonnes last year. Even after our expansion, HEG continues to operate at the highest capacity utilization in our industry at between 80% and 85% as compared to an average of 50% to 60% of our international Western peers.



Moreover, world's largest graphite electrode company, Resonac of Japan, with a total capacity of approximately 210,000 tonnes spread across 6 plants worldwide, U.S., Spain, Austria, Japan, Malaysia and China, representing about 30% of the world's graphite electrode capacities, excluding China and Russia, is considering sale of its graphite electrode business by end of this year. It has also recently announced closure of 2 of their plants in Malaysia and China, resulting in a total reduction of 44,500 tonnes, which constitutes a 21% cut in their total capacity.



Similarly, in July 2024, Tokai Carbon of Japan had announced a capacity downsizing their German plant from 30,000 tonnes to 20,000 tonnes and the closure of a plant in Japan, which was about 14,000 tonnes, resulting in a total capacity reduction of 24,000 tonnes, which is equivalent to about 25% of their overall capacity. All these are in addition to GrafTech International having closed their U.S. plant early this year with a capacity of 24,000 tonnes in U.S. All these closures add up to about 120,000 tonnes. And with these, the total graphite electrode industry today stands at a total of about 633,000 tonnes as against about 752,000 tonnes about 2 years ago, a reduction of 18%.



You are aware that given their high cost structure and incurring significant losses, most of our international peers had announced their intent to increase electrode prices by about 15% to 20% in the last 2 quarters. While we are -- while we do see some price increases being absorbed in the market, we hope in the coming quarters, the impact of -- and the impact of significant closures of above capacities would help the industry to get back in a healthy state.



Now let me take you through our investment in equity of GrafTech International U.S., a significant player in the electrode industry. GrafTech is the second largest graphite company in the world with a capacity of about 178,000 tonnes with 3 plants in Mexico, Spain and France. In addition, they also have a backward integrated needle coke plant, our key raw material located in Texas, U.S. with a capacity of about 140,000 tonnes, which meets a significant part of their needle coke requirement.



As part of our treasury operation, we have invested a total of INR 282 crores to buy 2.57 crore shares of GrafTech, which is 9.98% of their equity at an average price of $1.32 per share. As you are aware, as per accounting standards, we have to record our investment at fair value as per the quarter closing price of the share. As such, as on 31st March 2025, the share was trading at $0.87 per share because of which we had to fair value them at a closing price and take the hit of MTM mark-to-market of INR 160 crores for the quarter 4 of FY '25 and INR 80 crores for the full year of '24-'25, purely on account of this investment.



This is evident when you look at our other expenses, which looks abnormally higher in the quarter as compared to the last quarter. Excluding this MTM loss on GrafTech investment shares, our PBT would have been INR 88 crores for Q4 and INR 228 crores for the full year 2024-'25, which makes Q4 as the best performing quarter in the previous year. Our capacity utilization for the year '24, '25 was close to 80% based on our expanded capacity of 100,000 tonnes, and we hope to maintain this in the current year too, if not increase this a little bit.



We do remain the most cost-competitive graphite electrodes company in the Western world, supported by low fixed costs and a large capacity of 100,000 tonnes at single location. While the total graphite industry's average plant size stands at about 40,000 tonnes today.



Despite near-term challenges, we remain optimistic about the mid- to long-term outlook. The global shift towards decarbonization is now irreversible. And we continue to closely monitor new greenfield electric arc furnace projects, which are expected to drive future demand of graphite electrodes. We believe over the last 18 months or so, approximately 11 million tonnes of new greenfield electric arc furnace capacities have already been commissioned. And in the next 18 months, this figure is likely to be in the region of another 25 million to 30 million tonnes, so which will make it close to 35 million, 40 million tonnes in the next 18 months, 35 million to 40 million tonnes of new electric arc furnace capacities.



Above capacity reductions across the graphite electrode industry, coupled with higher electrode demand are likely to help stabilize the demand-supply dynamics, easing margin pressures and paving the way for a more balanced market environment in the coming years. We hope these reductions in electrode capacities will help the selling prices firming up soon as the current prices are unsustainable for the industry, which is reflecting in the -- in most of the Western world's actions in the recent past as described above.



Now a word about demerger of HEG. Our scheme has been filed with stock exchanges and all other relevant authorities, after which it will go to NCLT. We expect to get all the required approvals by end of calendar year 2025.



With this friends, I would now request our CFO, Ravi Tripathi, to take you through the financials of the company for the last quarter as well as full year '24-'25. And then we'll be very happy to address all your questions and queries. Thank you.

R
Ravi Tripathi
executive

Thank you, sir. Good afternoon, friends. I will now briefly take you through the company's operating and financial performance for the year ended 31st March 2025.



For the year ended 31st March 2025, HEG recorded revenue from operations of INR 2,153 crores as against INR 2,395 crores in the previous financial year. The revenue for the quarter of FY 2025 was INR 537 crores as against INR 547 crores in the corresponding quarter of the previous year. During the year ended 31st March 2025, the company delivered EBITDA of INR 388 crores as against INR 526 crores in the previous financial year.



The company, on a standalone basis, recorded a net profit after tax of INR 101 crores in FY '25 as against INR 232 crores in the previous financial year. And on a consolidated basis, the net profit after tax is INR 115 crores in FY '25 as against INR 312 crores in FY '24. The company is long-term debt free and had a treasury size of approximately INR 875 crores as on 31st March 2025. The Board of Directors have recommended a 90% of final dividend, that is through INR 1.80 per equity share of the face value of INR 2 each for the financial year 2025, subject to the approval of the shareholders at the ensuing AGM. To take up more questions from the participants, the detailed presentation has been uploaded on the company's website and on the stock exchange.



We would now like to address any questions or queries you have in your mind. Thank you. Over to Navinji.

Operator

[Operator Instructions] First question from the line of Suraj Khaitan from SKP Securities Limited.

S
Suraj Khaitan
analyst

Sir, my first question is regarding the graphite anode plant. When is the -- what is the update on the commissioning time line of the graphite anode plant?

R
Ravi Jhunjhunwala
executive

Ankur, would you like to take that question?

A
Ankur Khaitan
executive

So, that will be in April 2027.

S
Suraj Khaitan
analyst

Okay. And sir, what is the CapEx that we have incurred so far? And what is the expected remaining spend?

A
Ankur Khaitan
executive

Sorry, can you repeat the question again?

S
Suraj Khaitan
analyst

Sir, what is the CapEx that we have incurred so far? And what is the expected remaining spend?

A
Ankur Khaitan
executive

So we have -- right now, we have all the land and the permissions related to the site. We have started our groundwork, and we have also finalized our machinery. So in next quarter, we'll be finalizing all the -- we'll be placing all the orders of the main machinery and our site work has already started.

S
Suraj Khaitan
analyst

Sir, can you please quantify the CapEx that we have incurred so far till now?

A
Ankur Khaitan
executive

In terms of implementation, a little bit more than INR 100 crores we have already spent and we have started committing against the main machinery.

S
Suraj Khaitan
analyst

Okay. And sir, what is the expected CapEx that we can incur on this plant in this FY '26?

A
Ankur Khaitan
executive

So the total CapEx is around INR 1,850 crores, and we would be spending a large amount of that -- we would be committing almost 100% within this financial year.

S
Suraj Khaitan
analyst

And sir, how do we plan to structure the capital for this project? Like it will be all through internal accruals or debt?

A
Ankur Khaitan
executive

It will be a mix of debt and equity.

S
Suraj Khaitan
analyst

And sir, any recent development around the U.S. tariffs that is going on that…

A
Ankur Khaitan
executive

Yes, definitely...

R
Ravi Jhunjhunwala
executive

You're talking of U.S. tariff or something else?

S
Suraj Khaitan
analyst

Yes, sir, U.S. tariffs.

A
Ankur Khaitan
executive

So right now, in case of anode, the biggest change which has happened is that almost all the customers outside China have started opting for U.S. -- for China plus 1 because of the uncertainty in U.S. and various other geographies. So that is giving us a very clear advantage of the project being manufactured in India.

S
Suraj Khaitan
analyst

And sir, around the graphite electrode that on the ForEx side, what is the current hedging policy that we are opting right now? And how are we managing currency volatility, especially given our export exposure?

R
Ravi Jhunjhunwala
executive

You see, we -- our exports are much larger than our imports. I mean our main raw material, needle coke is also imported. So on an overall basis, we are -- our export proceeds are larger than what our dollar spends are. So we do take a view from time to time. And either we book a little bit in advance or we just leave it open based on the market speculation, if you want to call it. And so this is what it is. It's partly covered, partly not covered.

Operator

[Operator Instructions] We'll take our next question from the line of [ Shlok Bhartia ] from Svan Investment.

U
Unknown Analyst

In your initial remarks, you indicated that near about 120,000 tonnes of the supply is out of the market. So right now, the current capacity is around 630,000 tonnes. So just wanted to understand in terms of the demand perspective, what was the total demand in financial year '25? And with the new 11 million tonnes, we have that commission in 18 months and another 25 million tonnes likely to come in 18 months, what could be the incremental demand on electrode do we see in next 18 to 24 months?

R
Ravi Jhunjhunwala
executive

See, on an average, any electric arc furnace steel producer uses about 1.5 to 2 kilos of electrode per tonne of steel. So if we are talking about 25 million, 30 million tonnes of new capacities, partly which have already been commissioned and the other part which is likely to be commissioned in the next 6 to 8 months, we would more or less multiply that by 1.5 to 2 kilos, and that is the additional demand for electrode that gets created.



But to answer your second part of the question, as we spoke, in addition to whatever has been commissioned in the last 12 months and whatever is likely to be commissioned in the next 12 months, we believe that in addition to that, there is about 50 million tonnes more, which is at different stages of commissioning. I mean, at some places, the equipments have been ordered. At some places, the construction has started. So from all various data that we collect from different sources, the total new electric arc furnace capacities, including the last 12 months actual commissions of about 10 million, 12 million tonnes, it's more than 100 million tonnes.

U
Unknown Analyst

And sir, in FY '25, what was the actual demand of electrodes globally?

R
Ravi Jhunjhunwala
executive

I mean, it's very difficult to answer that very specific question. All I can tell you is that, as I said, you look at the electric arc furnace production of steel and you more or less multiply it by 1.5 to 2 kilos. And electric arc furnace steel capacity -- I mean, production -- I mean, it changes from month to month. So without China -- Manish, what would you say? What is the general production has been last year or, let's say, this year, minus China?

M
Manish Gulati
executive

Yes, sir. Sir, I would like to put this in a way that if we look at the capacity utilizations of all the producers, Western producers, HEG Graphite India. So if, let's say, GrafTech was working at 58% or something, I don't remember the figure accurately. So that was the figure and we, let's say, take 65% for Japanese Resonac and others put together -- industry put together, if we put a figure of, let's say, around 65%, multiplied by 650,000 tonnes of capacity. So this is where we are.



So these are -- it depends on the utilization of the electric arc furnace industry, which we can say for the markets which they cater to, if the electric arc furnace steel is running at an average capacity utilization of, let's say, 75%. We can look at the individual companies, GrafTech, Resonac, ours, Tokai, Graphite India capacity utilization. So we -- I think we will come in demand of around between 450,000 to 500,000 tonnes for these 6 companies combined.

U
Unknown Analyst

Just wanted to understand, definitely now globally, the role of China plus getting -- China Plus One is again coming back in the picture. But in terms of the electrodes, can you help us in understanding suppose all this capacity, 120,000 tonnes is going of the system what role does China play in terms of the overall export of electrodes and in terms of the impact on the overall pricing? Because in first quarter also, we have seen some increase in the pricing. Now after this closure of Japan Resonac, there was some increase, but the benefit of the same is yet to get reflected on our numbers.

M
Manish Gulati
executive

See, the impact from China...

R
Ravi Jhunjhunwala
executive

Number on the question that you just asked. But just to tell you generally, China still does not have the technology, and we do compete with China, but in a very small segment in the market, which is the lower part of the segment of the, let's say, 500,000 tonnes of electrode demand or whatever Manish just spoke about. So the impact on people like us or Graphite India or the Japanese or Americans is minimal because of Chinese production of electrode and exports.



But again, I'm very clearly saying that China produces very large amount of electrodes, but they are not yet there in the real sense, what you call the high-grade electrodes or the ultrahigh power electrodes where we are only competing with the 2 Japanese companies and GrafTech in Americas.

U
Unknown Analyst

So, overall, it seems that because of this closure and no competition from China, there could be a decent enough of the price appreciation for the graphite electrodes for the forthcoming year, and that augurs well for us, GrafTech and the other manufacturers. Is it fair to assume that?

R
Ravi Jhunjhunwala
executive

Can you repeat the question? Your voice is not very clear.

U
Unknown Analyst

I just wanted to understand since you said that the Chinese is not a big player because of the technology. So the closure of the current unit and the price hike that has happened in the June to March quarter, fair to assume that the coming quarters or FY '26, we should have a decent price increase for the graphite electrodes and that should be sustainable for the full year?

R
Ravi Jhunjhunwala
executive

I hope so. I mean these closures have just been announced. I mean it takes some time to even close the plant. But there have been very significant announcements in the last 2, 3 quarters, as I just explained, who has announced what kind of capacity reductions. So it's a very sizable number. And as I said, we continue to operate. We were, let's say, operating at about 75%, 80% about 2 years ago when we had a capacity of 80,000 tonnes. And we are still operating at 80% with the new capacity of 100,000 tonnes. So obviously, our production has gone up, and we have taken somebody's market share. And as I said, we are probably the lowest cost producer in the world.



And again, to repeat what we have been saying for a very long time, exports constitutes about 2/3 of our exports -- 2/3 of our sales. So we are fairly well entrenched in the export market, and we are exporting to more than 25, 30 countries from smallest ones to the biggest ones.

U
Unknown Analyst

And sir, last question from my side. So, I mean, the last 4 quarters, definitely, we have seen a sequential improvement in our operating leverage and which has driven the overall margin for us. So is it fair to assume the last quarter margin of 21% is a sustainable numbers to work with or probably there could be, I mean, some pressure on that?

R
Ravi Jhunjhunwala
executive

It will all depend on the pricing. I mean, what can I tell you? I mean I can't pinpoint a number of 20%, 22%. We'll keep on reporting to you whatever happened in the last quarter. But from all indications and from all the happenings in this industry for the last 2, 3 quarters, where substantial closures have been announced. And these -- obviously, these will take a couple of quarters, at least 1 or 2 more quarters to be closed down. So while the capacities of electrodes are getting closed in high-cost economies of the world and the new electric arc furnaces coming up in the world, which will need more and more electrodes. So directionally, what you are saying is absolutely right. I mean it's a matter of time that we'll see -- we start seeing some impact on the pricing.

Operator

We'll take our next question from the line of [ Kaushal Patel ], an individual investor.

U
Unknown Shareholder

Just to piggyback on the last question, that's an additional 100,000 to 120,000 of new graphite electrode capacity -- sorry, EF steel production capacity coming online. Do you expect the China electrode would be a major competitor in that new capacity? Or is it all like large mills and requires ultra-high power and it should not be a major part of competition from China?

R
Ravi Jhunjhunwala
executive

No. Most of these new capacities of electric arc furnaces, which are coming up, these are -- the 100 million tonnes that we are talking about, these are all in the Western economies. So, obviously, they are putting up large furnaces, which will require big-size electrodes, which we call ultra-high power. And that's where the competition from China is minimal. These are all large furnaces which are now coming up. I mean, nobody is going to put 100,000 or 200,000 tonnes electric arc furnace in today's world.

U
Unknown Shareholder

Also, there was a report last December coming out of South Korea saying POSCO, the major steel producer there, is trying to phase out their graphite electrode imports, which South Korea doesn't produce currently and say their sister company is trying to produce their graphite electrode themselves. Do you have any thoughts on that? Like do you see any other player coming up in South Korea that produces graphite electrode?

R
Ravi Jhunjhunwala
executive

Manish? Manish, would you take this question?

M
Manish Gulati
executive

Yes, sir. See, what you're mentioning, this Korea thing POSCO, we have also heard this, but nothing beyond that. I mean, nothing concrete we have come across. We did hear that they will -- they are considering putting up a plant somewhere here and there. So beyond that, then nothing came over. This news is, I think, about 3 to 4 months old. So maybe, we'll checkup. But so far, there's nothing concrete on that, but we did hear it.

U
Unknown Shareholder

Okay. Also to come to your new anode production facility, can you explain us like with new policy like the China Plus One where U.S. might be looking to import their material from like other countries other than the China. What is the current situation? What are the other major countries that is providing to this anode material for the EV batteries? And where do you see yourself? Because it seems like because of the China competition, other countries are also struggling right now where they sell their material below their cost. So where do you see this going like if this China -- anti-China policy firm up in U.S.? And where do you see India playing a role in that?

A
Ankur Khaitan
executive

Ankur this side. So yes, right now, the major part of the anode is happening in China. China is, in fact, supplying more than 90% of the synthetic anodes. And there's a very big difference between production in the Western countries versus India. As we speak about the electrode business, the same is applicable about the anode as well because while manufacturing in India, we have a very significant advantage to have a control over our fixed cost, which is one of the most important factors for the long run.



Second part is that when -- with expertise of HEG over the last 50 years, our team plus our technological aspects are very well settled in terms of the finalization of the product, the making the graphitization and several other processes. That is why for a newcomer in -- especially in the Western world, there is a lot of work which has to be done in terms of research and development, which HEG has already been doing over the last many years. So we definitely enjoy at least a very big advantage of the R&D as well as of our expertise over the years.



And while we are coming up with our commercial plan today, the fact of the matter is that we have been working on this project in terms of the research, in terms of the demo plant since a much longer time. So when we discuss today with the OEMs across Europe and U.S., there is a clear distinctive advantage to have a facility in India and supplying to the Western world versus compared with actually having facility in the Western world or, in fact, competing with China.

M
Manish Gulati
executive

And also, if I can just tell you quickly about the domestic market, I think by the year 2030, you will see a demand of between 100,000 tonnes to 140,000 tonnes based on the battery cell that will be produced in India. So we are looking at not only the global market, but actually the India market itself would be mature enough to consume 120,000 tonnes of graphite anode powder. So our first stage, of course, we are starting with 20,000, but we hope that in the same location, we'll be able to at least double that capacity in the next 4 to 5 years.

U
Unknown Shareholder

And what is the current supply dynamics in India?

M
Manish Gulati
executive

Currently, we are importing from China. All the -- there is hardly any cell manufacturing in India, but a couple of companies who have started cell manufacturing like Ola, Exide and all, they are sourcing their anode from China, which is not a problem right now because, obviously, but once the Indian companies start producing the same anode powder, then they would rather buy here for localization promotion. And they will be getting more and more benefits if they buy out of the Indian factory rather than import from China.

U
Unknown Shareholder

And what is the main raw material that is used in this like plants like to produce the EV battery anode factories? Like is it same as the graphite electrode like the petroleum needle coke? Or like is it something else?

M
Manish Gulati
executive

Ankur?

A
Ankur Khaitan
executive

So it's very similar to the petroleum needle coke. The only major difference is that we don't use calcined material. So it's normally green needle coke. And the 2 major raw materials are the needle coke as well as power. So again, like electrodes, anode is also a very highly power-intensive manufacturing process.

U
Unknown Shareholder

And who are the major supplier for those currently?

A
Ankur Khaitan
executive

So we have very good ties with the Western players, including P66. And we have -- again, with the relationship that HEG has, so we have good material, which they are also providing. And then you have -- then we do have material in Japan as well available. So these are some of the sources because, again, even in the raw material, there is a preference of the customers for non-Chinese raw material. And for our kind of capacity, we don't see a challenge of this quantity from the Western and the Japanese producers.

U
Unknown Shareholder

Okay. And my last question to Ravi, sir. You have said this many times in the past conference calls saying that current prices are unsustainable. And we have seen that over the years like closing down substantial capacity of about like 18%, 16% of the ex-China graphite production. And if this continues for a little while, where do you see with HEG and Indian players being the low-cost players, I would assume that you are very well protected from this. But where do you see major cutdowns coming from like if you have to take a good guess like whether China, U.S.A. And yes, where do you see that?



And the reason I'm asking is because you're putting a substantial amount of confidence in buying 10% -- about 10% of GrafTech. And just trying to understand like if you see this continues for a little while, do you see that any major write-down that the company can incur?

R
Ravi Jhunjhunwala
executive

You see, obviously, we increased our capacity about 4, 5 years ago from 60,000 to 80,000 tonnes, which more or less happened during the COVID years. And as I mentioned in my talk, we were operating at about 80% after expansion from 60,000 to 80,000 tonnes 2 years ago. And currently, we are still operating at 80% when we are at 100,000 tonnes. So our capacity utilization has more or less been in that region of 75%, 80%, 85% at 60,000 tonnes, 80,000 tonnes and now 100,000 tonnes. And this indirectly also tells you that we are probably the best cost producer, the lowest cost producer.



And we have twin advantages. One is the size. If you -- after all these new closures that we just saw in the last 3, 4 months from the Japanese and Americans, the average size of the all other plants is like 40,000, 45,000, 50,000 tonnes at the most. So if you're comparing a capacity of 40,000 to 50,000 tonnes in Japan, Germany, France, Spain, U.S. versus 100,000 tonne plant in India. I mean, you have the answer. And as I said, we have been exporting about 2/3 not for the last 5, 7 years, but for the last 25, 30 years.



So we are fairly well established in most of the geographies of the world. And, obviously, unless our quality was as good as anybody else provides, we would not be exporting 65%, 70% for 30 years. And we are pinning a lot of hope with this new electric arc furnaces, which are -- I probably finished my answer. There was some interruption in between.

Operator

Kaushal, I believe your questions have been answered. We'll take our next question from the line of Suraj Khaitan from SKP Securities.

S
Suraj Khaitan
analyst

My question is regarding the U.S. impact on the graphite electrode, the tariff that they are imposing what will be the impact that we can see in graphite initially?

R
Ravi Jhunjhunwala
executive

No, it is 10%. For the time being, it is 10%, not only from India, but from all over the world. So we'll have to see -- wait and see. I mean, the real date is the 9th of July when this 10% -- until when it is 10%. I mean, you never know whether it will come back to 0 or it will remain at 10% or I mean, it's just speculation today.

Operator

We'll take our next question from the line of Aryan Sharma from B&K Securities.

A
Aryan Sharma
analyst

So from what I get, there are multiple capacity closures you just told us. Plus we have already seen some price increases in Feb, I think. So could you quantify like what we could expect in price realizations in electrodes going forward? Like are there any price increases which we have asked for or expected near term? And steel prices are also better comparatively?

R
Ravi Jhunjhunwala
executive

Manish, would you take that?

M
Manish Gulati
executive

Yes, sir. You see, Aryan, the price increases, which they have announced, you would have noted that they have said for future business booked. So any company, like if we talk about ourselves, so we are, of course, booked for the next 2 months, 3 months. So these things take some time to take effect. And of course, these capacity reductions are helpful in a way. And if you look at the financials of the peer group, so everybody is eager, they're trying to increase prices because only then everyone -- the industry can sustain itself. Some are in better shape, some are not so better shape, but price -- everybody needs prices to rise. It may take a while. It may take a quarter for you to actually see it happening on the ground.



But what the sense we are getting is that, yes, some price increase may be on the way, but we have to wait for a while because the orders which we have on hand, of course, they have to be executed. So towards, let's say, in the second half, I think and we hope that prices should increase. Extent will be known how much -- steel production is still down. As Chairman said in his speech, the rest of the world we cater to, it is still down. So once the steel production starts to improve, I'm sure there would be price increase. But please wait for -- give us a quarter or 2 to provide clear direction.

R
Ravi Jhunjhunwala
executive

And in addition to what Manish just explained, I mean, the impact of these very recent closures, I mean, these recent closures that we just spoke about, especially the Malaysian plant and the German plant and this and that, it takes some time to -- it's not like an electric arc furnace operation that you switch it off in 1 day and from tomorrow morning, you don't have any capacity. It's a very long drawn process even to shut it down.



So the shutting down process of all these plants that we just spoke about in the Western world, it takes some -- a little bit of time to -- before the whole thing is shut down. Until then, obviously, they would have electrodes at different stages. So they will have to finish and produce those electrodes before they completely shut down. But as Manish said, it's a matter of maybe a quarter or 2 before this total capacity of, I think, something in the region of 100,000, 120,000 tonnes that we spoke about, which disappears on the horizon. Sir... Sorry, can you use your handset mode, please? Your audio is not very clear. Is it better now? Not really. Are you on your handset Is it better now... Yes, I'm okay. I'm hearing.

A
Aryan Sharma
analyst

Yes. Sir, could you just tell us about what we think about the spreads going forward? Like what are the needle coke price trends that we are seeing right now, sir?

M
Manish Gulati
executive

See, the need needle coke prices have been stable in the last 3 quarters. And now they are also, of course, needle coke prices are tied to the electrode prices. So, let's say, in the next 1 or 2 quarters, we think they should be in the same range because electrode prices are also going to be in the same range. But once electrode prices start to increase, then we'll figure out what needle coke people have to say. But so far, they have been stable in the last 3 quarters and the same continues for the April to June quarter. And I hope they will keep the same for July to September quarter because whatever price increase happens will actually happen beyond that, even if people start booking orders now at increased prices, but they'll take effect later.

A
Aryan Sharma
analyst

Sure, sir, sure. Sir, previously, you mentioned that it takes a lot of time to shut down the plant. So, obviously, it takes some time. But my question is regards to whether -- how much time it will take to restart production from these plants. So like what we see going forward is a lot of EAF capacities are coming up, plus they are not -- the graphite electrode capacities are going down. So there could be a significant supply and demand gap. So like how much time will it take to correct that gap, if it happens?

M
Manish Gulati
executive

If the electrode production has to go up. The moment it goes up. The electric arc furnace is very quick to respond to market changes because it's a stop and shut operation. The moment demand grows up, the electric arc furnace industry is the first to capitalize on that because they increase their heat melted per day. And since graphite electrode is a derived demand and every tonne of steel consumed, it takes 1.5 to 2 kg of graphite electrodes. So the demand comes -- starts to come rather quickly. So how much time it is going to take?



We just have to watch the steel production in the major steel producing countries of the world, making it through the electric arc furnace route, which means Americas, which means Europe, which means Middle East. So these are the countries where the moment steel production starts to go up, the electrode demand will come very soon because it's derived from every tonne of steel made. Whether it takes 1 quarter or 2 everybody can hazard a guess.

A
Aryan Sharma
analyst

Sure. One final question is with regards to power consumption. So, sir, what is the power consumption in units per tonne of graphite production? And what is our average cost per unit? Also, could you just quantify what percentage of captive we do for power requirement?

R
Ravi Jhunjhunwala
executive

No. Let's not get into how many kilowatt hours and the pricing. I mean, we don't want to talk about it publicly for obvious reasons. But as far as your answer to your second question about captive, we have a 15-megawatt hydro power plant just about 2 hours away from where we produce electrodes. So that's a very insignificant consumption of power that we do on our own. Majority -- a big large chunk is purchased from the electricity board.

Operator

We'll take our next question from the line of Amol Rao from One Up Financial Consultants.

A
Amol Rao
analyst

Sir, just a clarification, Mr. Jhunjhunwala. So we are still holding on to those 6-month contracts for needle coke and our finished product pricing, right? We price our products as per our…

R
Ravi Jhunjhunwala
executive

No, I don't think we ever said that. I mean, there's no fixed formula that we hold 6 months, that we order needle coke 6 months in advance or produce electrodes 6 months in advance. I mean, there's no basis for that. I mean, we produce 6, 7, 8 different sizes of electrodes, 2, 3 different kinds of electrodes, UHP, non-UHP and all that. So there's no fixed formula. I mean -- but because of our experience, we know in which category on which size and which quality of electrodes we normally sell. It takes a very long time to produce electrode. So we have to make some estimates based on our past experience, and that's how the production cycle goes.

A
Amol Rao
analyst

Got it. Sir, secondly, sir, just to get into the small part of our utilization. Sir, did you mention that we operated at 80% of our expanded total capacity of 1 lakh tonnes for last year, right?

R
Ravi Jhunjhunwala
executive

Correct. Correct.

A
Amol Rao
analyst

Yes, sir. And sir, we expect it to be around the same level this year. So probably next year is an inflection point.

R
Ravi Jhunjhunwala
executive

A little higher.

A
Amol Rao
analyst

Little higher. All right. And sir, just to get into -- take back on the last participant's question. Sir, there's this whole thing about sourcing from the renewable sources and all that stuff at concessional rates. So any moves by our company on that to reduce the power cost probably in the future, sourcing from renewable sources?

M
Manish Gulati
executive

Yes, we are working on that. You see -- see there are 2 things which we have. Our power consumption is very high, considering that we're making 80,000 tonnes of electrodes. So one is that hydro plant, the power of which is sold to the exchange, then we have some 3-megawatt solar plant inside, another 3 is being put up. And there is option available from the Madhya Pradesh DISCOM that they are ready to sell us renewable energy and -- but that it costs higher, almost more than INR 0.50 higher. So we have to -- in times to come, we'll take a call on that, but we remain totally conscious of this fact that going forward, we would start to use more and more renewable. And as you can see, the solar power prices are coming down day by day. So let's see, once the MP DISCOM becomes a little more reasonable and provides us renewable power at a bit more competitive rate. Certainly, we'll look at that.

A
Amol Rao
analyst

Okay. So it's a tactical call based on the prices basically. So we'll take a call whenever it's in our favor.

M
Manish Gulati
executive

Yes, yes. Absolutely.

Operator

[Operator Instructions] As there are no further questions, I now hand over the conference to the management team, Mr. Jhunjhunwala for closing comments. Over to you, sir.

R
Ravi Jhunjhunwala
executive

There's nothing much to talk more than what we already spoke. So based on all these description that we gave that about 100,000, 120,000 tonnes capacities have been shut down very recently and new -- more and more new electric arc furnaces are coming up, which is a fact of life. I mean, we are not speculating there. So the demand for electrodes will keep going up. And since we are the only ones who have added more and more capacities and we claim to be the lowest cost producer. So we are just waiting for better days to come. It may be a couple of quarters away, it maybe 4 quarters away, nobody can predict that. But we are pretty bullish about this industry in the long term. Thanks.

Operator

Thank you. On behalf of SKP Securities Limited, that concludes the conference. Thank you for joining us, ladies and gentlemen. You may now disconnect your lines.

Other Earnings Calls
Get AI-powered insights for any company or topic.
Open AI Assistant

Intrinsic Value is all-important and is the only logical way to evaluate the relative attractiveness of investments and businesses.

Warren Buffett